Stainless Steel Dairy Tube
- International Standard
- Material Grades
- Outer Diameter
-
Wall Thickness
- Surface
- Tube Type
- Mill Test Certificate(MTC)
- Certificate
- ASTM A270, EN10357, DIN11850, AS1528.1, ISO2037, 3-A Standards
- AISI 304/304L/316/316L
- 1/4″ - 12" 6.35mm - 304.8mm
- 0.035″ - 0.12″ 0.89mm - 3.05mm
- Grit 180, 240, 320 ≤20Ra (0.5 μm) ID , ≤30Ra (0.8 μm) OD
- Welded , Seamless
- EN10204 3.1
- ISO 9001:2015 , PED 2014/68/EU , AD 2000-WO
Dairy Tube refers to specialized hygienic stainless steel tubing designed specifically for the dairy industry and other high-purity fluid processing applications. These tubes meet strict sanitary standards to ensure cleanability, corrosion resistance, and bacterial prevention—critical for milk, cheese, yogurt, and other dairy product processing.
Dimension of ASTM A270 Dairy Tube
ASTM A270 is a standard specification for seamless and welded austenitic and ferritic/austenitic stainless steel food grade tubing. This standard covers stainless steel tubing used primarily in the dairy, food, pharmaceutical, and other high-purity industries where cleanliness and corrosion resistance are critical.
| Tube OD | Wall Thickness | OD Tolerance | WT Tolerance | Length Tolerance | Weight |
|---|---|---|---|---|---|
| inch(mm) | inch(mm) | inch(mm) | inch(mm) | (kg/m) | |
| 1/4" (6.35) | 0.035" (0.89) | +/-0.005" (0.13) | +/-10.0% | +1/8" (3.18) -0 | 0.124 |
| 1/2" (12.7) | 0.065" (1.65) / 0.049"(1.25) | +/-0.005" (0.13) | +/-10.0% | +1/8" (3.18) -0 | 0.454 |
| 3/4" (19.1) | 0.065" (1.65) / 0.049"(1.25) | +/-0.005" (0.13) | +/-10.0% | +1/8" (3.18) -0 | 0.717 |
| 1" (25.4) | 0.065" (1.65) / 0.049"(1.25) | +/-0.005" (0.13) | +/-10.0% | +1/8" (3.18) -0 | 0.976 |
| 1-1/2" (38.1) | 0.065" (1.65) / 0.049"(1.25) | +/-0.008" (0.20) | +/-10.0% | +1/8" (3.18) -0 | 1.50 |
| 2" (50.8) | 0.065" (1.65) / 0.049"(1.25) | +/-0.008" (0.20) | +/-10.0% | +1/8" (3.18) -0 | 2.02 |
| 2-1/2" (63.5) | 0.065" (1.65) | +/-0.010" (0.25) | +/-10.0% | +1/8" (3.18) -0 | 2.54 |
| 3" (76.2) | 0.065" (1.65) | +/-0.010" (0.25) | +/-10.0% | +1/8" (3.18) -0 | 3.06 |
| 4" (101.6) | 0.083" (2.11) | +/-0.015" (0.38) | +/-10.0% | +1/8" (3.18) -0 | 5.23 |
| 6" (152.4) | 0.109" (2.77) | +/-0.030" (0.76) | +/-10.0% | +1/8" (3.18) -0 | 10.32 |
| 8" (203.2) | 0.109" (2.77) | +/-0.030" (0.76) | +/-10.0% | +1/8" (3.18) -0 | 13.86 |
| 10"(254) | 0.120"(3.05) | +/-0.040" (1.016) | +/-10.0% | +1/8" (3.18) -0 | - |
| 12"(304.8) | 0.120"(3.05) | +/-0.040" (1.016) | +/-10.0% | +1/8" (3.18) -0 | - |
Dimension of DIN11850 / EN10357 Dairy Tube
DIN 11850 (German Standard) and EN 10357 (European Norm) specify austenitic stainless steel seamless and welded tubes for hygienic applications, particularly in the food, beverage, pharmaceutical, and chemical industries. These standards ensure high cleanliness, corrosion resistance, and smooth surfaces for sanitary processes.
The wall thickness is relatively thin, making it suitable for low-pressure or normal-temperature applications (such as low-pressure conveying in the food and pharmaceutical industries).
Typical applications: Non-corrosive media or low-pressure scenarios
| Nominal Diameter | Tube OD | Tolerances, OD | Wall Thickness | Telerances, WT | Telerances, Length | Weight |
|---|---|---|---|---|---|---|
| mm | mm | mm | mm | Kg/m | ||
| DN10 | 12 | ±0.12 | 1.0 | ±10% | ＋3.0 | 0.27 |
| DN15 | 18 | ±0.12 | 1.0 | ±10% | ＋3.0 | 0.42 |
| DN20 | 22 | ±0.12 | 1.0 | ±10% | ＋3.0 | 0.51 |
| DN25 | 28 | ±0.12 | 1.0 | ±10% | ＋3.0 | 0.66 |
| DN32 | 34 | ±0.12 | 1.0 | ±10% | ＋3.0 | 0.82 |
| DN40 | 40 | ±0.12 | 1.0 | ±10% | ＋3.0 | 0.97 |
| DN50 | 52 | ±0.2 | 1.0 | ±10% | ＋3.0 | 1.27 |
Medium wall thickness, combining strength and lightweight, suitable for medium pressure or general industrial applications.
Typical applications: Chemical industry, water treatment and other conventional working conditions.
| Nominal Diameter | Tube OD | Tolerances, OD | Wall Thickness | Tolerances, WT | Tolerances, Length | Length |
|---|---|---|---|---|---|---|
| mm | mm | mm | mm | (m) | ||
| DN10 | 13 | ±0.3 | 1.5 | ±10% | ＋3.00 | 0.43 |
| DN15 | 19 | ±0.3 | 1.5 | ±10% | ＋3.00 | 0.66 |
| DN20 | 23 | ±0.3 | 1.5 | ±10% | ＋3.00 | 0.81 |
| DN25 | 29 | ±0.3 | 1.5 | ±10% | ＋3.00 | 1.03 |
| DN32 | 35 | ±0.3 | 1.5 | ±10% | ＋3.00 | 1.26 |
| DN40 | 41 | ±0.3 | 1.5 | ±10% | ＋3.00 | 1.50 |
| DN50 | 53 | ±0.3 | 1.5 | ±10% | ＋3.00 | 1.944 |
| DN65 | 70 | ±0.3 | 2.0 | ±10% | ＋3.00 | 3.43 |
| DN80 | 85 | ±0.3 | 2.0 | ±10% | ＋3.00 | 4.16 |
| DN100 | 104 | ±0.3 | 2.0 | ±10% | ＋3.00 | 5.03 |
| DN125 | 129 | ±0.4 | 2.0 | ±10% | ＋10.00 | 6.36 |
| DN150 | 154 | ±0.4 | 2.0 | ±10% | ＋10.00 | 7.612 |
| DN200 | 204 | ±0.4 | 2.0 | ±10% | ＋10.00 | 10.116 |
| DN250 | 254 | ±0.4 | 2.0 | ±10% | ＋20.00 | 12.555 |
| DN300 | 304 | ±0.4 | 2.0 | ±10% | ＋20.00 | 15.045 |
The wall thickness is relatively thick, with a higher pressure-bearing capacity, making it suitable for high-pressure, high-temperature or highly corrosive media.
Typical applications: High-pressure steam, strong acids, strong alkalis and other harsh environments.
| Nominal Diameter | Tube OD | Tolerances, OD | Wall Thickness | Tolerances, WT | Tolerances, Length | Weight |
|---|---|---|---|---|---|---|
| mm | mm | mm | mm | Kg/m | ||
| 10 | 14 | ±0.3 | 2.0 | ±10% | +3.00 | 0.60 |
| 15 | 20 | ±0.3 | 2.0 | ±10% | +3.00 | 0.90 |
| 20 | 24 | ±0.3 | 2.0 | ±10% | +3.00 | 1.10 |
| 25 | 30 | ±0.3 | 2.0 | ±10% | +3.00 | 1.40 |
| 32 | 36 | ±0.3 | 2.0 | ±10% | +3.00 | 1.70 |
| 40 | 42 | ±0.3 | 2.0 | ±10% | +3.00 | 2.00 |
| 50 | 54 | ±0.3 | 2.0 | ±10% | +3.00 | 2.60 |
Finish Specifications
| Process | RA Micro Inch | RA Micron | ISO Designation |
|---|---|---|---|
| 150 grit | 30-35 | 0.75-0.875 | N6 |
| 150 grit + Electropolish | 12-20 | 0.3-.05 | |
| 180 grit | 20-25 | 0.5-.0625 | |
| 180 grit + Electropolish | 10-16 | 0.25-0.4 | |
| 240 grit | 15-20 | 0.375-0.5 | N5 |
| 240 grit + Electropolish | 8-12 | 0.2-0.3 | |
| 320 grit | 8-12 | 0.2-0.3 | N4 |
| 320 grit + Electropolish | 6-12 | 0.15-0.3 |
Chemical Composition of Stainless Steel Tube
| TUBE GRADES | UNS | Cr | Ni | Mo | C | P | S | Mn | Si |
| TP304 | S30400 | 18.0-20.0 | 8.0-11.0 | – | 0.08 | 0.045 | 0.03 | 2 | 1 |
| TP304L | S30403 | 18.0-20.0 | 8.0-13.0 | – | 0.035 | 0.045 | 0.03 | 2 | 1 |
| TP316 | S3160 | 16.0-18.0 | 11.0-14.0 | 2.0-3.0 | 0.08 | 0.045 | 0.03 | 2 | 1 |
| TP316L | S31603 | 16.0-18.0 | 10.0-14.0 | 2.0-3.0 | 0.035 | 0.045 | 0.03 | 2 | 1 |
Tensile Properties of Stainless Steel Tube
| Material | Heat Treatment | Yield Strength Ksi (MPa), Min. | Tensile Strength Ksi (MPa), Min. | Temperure Min. ℉(℃) | Elongation %, Min |
| ASME SA270 304 | Solution | 30(205) | 75(515) | 1900 (1040) | 35 |
| ASME SA270 304L | Solution | 25(170) | 70(485) | 1900 (1040) | 35 |
| ASME SA270 316 | Solution | 30(205) | 75(515) | 1900(1040) | 35 |
| ASME SA270 316L | Solution | 25(170) | 70(485) | 1900(1040) | 35 |
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Manufacturing Process The manufacturing process of ASTM A270 sanitary tubing, commonly used in hygienic applications like food, beverage, pharmaceutical, and dairy industries, involves several key steps to ensure high cleanliness, corrosion resistance, and smooth internal surfaces. Here’s a detailed breakdown: 1. Material Selection – Grades: ASTM A270 covers austenitic stainless steels (e.g., 304/304L, 316/316L) and ferritic steels (e.g., 444). – Form: Starts with high-quality stainless steel coils or hollow billets. 2. Tube Formation 2.1 Welded Tubes (Most Common for Sanitary Applications) – Cold Rolling/Strip Preparation: Stainless steel strips are precision-rolled to required thickness. – Forming: The strip is fed into a tube mill and gradually shaped into a cylindrical form via rollers. – Welding: – TIG (Tungsten Inert Gas) Welding: Used for high-purity applications; ensures a smooth, contamination-free weld. – Laser Welding: For ultra-precise, minimal-heat-affected zones. – Weld Seam Annealing & Polishing: The weld is annealed (heat-treated) to restore corrosion resistance and polished to match the parent material. 2.2 Seamless Tubes (Less Common, Higher Pressure Applications) – Extrusion/Piercing: A billet is heated and pierced to form a hollow shell. – Cold Drawing: The tube is drawn through dies to achieve precise dimensions and smooth surfaces. 3. Heat Treatment (Annealing) – Tubes are annealed at 1900–2050°F (1040–1120°C) to relieve stresses and restore corrosion resistance. – Rapid cooling (quenching) prevents carbide precipitation (critical for 316L/304L grades). 4. Finishing & Surface Treatment – Pickling & Passivation: Acid bath (nitric/hydrofluoric) removes oxide layers and enhances chromium oxide passive layer. – Electropolishing (Optional): Electrochemical process removes surface imperfections, improving cleanliness and corrosion resistance. 5. Internal Polishing – Mechanical Polishing: Abrasive belts/buffing for Ra ≤ 15 µin (0.38 µm) or smoother (common for 3A sanitary standards). – Electropolishing (Optional): Achieves Ra ≤ 5 µin (0.13 µm) for ultra-hygienic applications. 6. Cutting & End Finishing – Precision-cut to length with square-cut ends or beveled edges for orbital welding. – Sanitary Fittings: Ends may be expanded or swaged for tri-clamp, butt weld, or sanitary flanges. 7. Cleaning & Inspection – Ultrasonic Cleaning: Removes residual contaminants. – Non-Destructive Testing (NDT): – Eddy Current/Ultrasonic Testing for defects. – Hydrostatic/Pneumatic Testing for leaks. – Dimensional Checks: OD, ID, wall thickness, and straightness per ASTM A270. 8. Certification & Packaging – Mill Test Reports (MTRs) verify compliance with ASTM A270 (chemical composition, mechanical properties). – Sterile Packaging: Tubes are sealed in plastic or protective caps to prevent contamination.
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