A249 heat exchanger tube

For Boiler, Superheater, Heat-Exchanger & Condenser

Dimension of ASTM A249 Stainless Steel Tubes

DNTube ODWall ThicknessOD ToleranceWT ToleranceLength ToleranceWeight
inch(mm)inch(mm)inch(mm)inch(mm)(kg/m)
81/4" (6.35)0.035" (0.89)+/-0.005" (0.13)+/-10.0%+1/8" (3.18) -00.124
151/2" (12.7)0.065" (1.65) / 0.049"(1.25)+/-0.005" (0.13)+/-10.0%+1/8" (3.18) -00.454
203/4" (19.1)0.065" (1.65) / 0.049"(1.25)+/-0.005" (0.13)+/-10.0%+1/8" (3.18) -00.717
251" (25.4)0.065" (1.65) / 0.049"(1.25)+/-0.005" (0.13)+/-10.0%+1/8" (3.18) -00.976
401-1/2" (38.1)0.065" (1.65) / 0.049"(1.25)+/-0.008" (0.20)+/-10.0%+1/8" (3.18) -01.50
502" (50.8)0.065" (1.65) / 0.049"(1.25)+/-0.008" (0.20)+/-10.0%+1/8" (3.18) -02.02
652-1/2" (63.5)0.065" (1.65)+/-0.010" (0.25)+/-10.0%+1/8" (3.18) -02.54
803" (76.2)0.065" (1.65)+/-0.010" (0.25)+/-10.0%+1/8" (3.18) -03.06
1004" (101.6)0.083" (2.11)+/-0.015" (0.38)+/-10.0%+1/8" (3.18) -05.23
1506" (152.4)0.109" (2.77)+/-0.030" (0.76)+/-10.0%+1/8" (3.18) -010.32
2008" (203.2)0.109" (2.77)+/-0.030" (0.76)+/-10.0%+1/8" (3.18) -013.86
25010"(254)0.120"(3.05)+/-0.040" (1.016)+/-10.0%+1/8" (3.18) -0-
30012"(304.8)0.120"(3.05)+/-0.040" (1.016)+/-10.0%+1/8" (3.18) -0-

Material Grades

ASTM A249 covers several common austenitic and duplex stainless steel grades. The choice of grade depends on the specific corrosive environment, temperature, and mechanical requirements.

TP304 / TP304L: The most widely used stainless steel grade. TP304 offers good general corrosion resistance and excellent fabrication characteristics. The low-carbon “L” grade (TP304L) is specified to prevent sensitization (carbide precipitation) during welding, which can lead to intergranular corrosion in corrosive environments.

TP316 / TP316L: Similar to 304 but with the addition of molybdenum (2-3%). This significantly enhances resistance to pitting and crevice corrosion, particularly from chlorides and other halides. This makes it the preferred choice for marine applications, cooling tower water, and many chemical processes.

TP321: Stabilized with titanium, which minimizes carbide precipitation during exposure to high temperatures in the range of 800-1500°F (425-815°C). This makes it ideal for high-temperature service such as in superheaters and heat exchangers handling high-temperature gases.

TP347: Stabilized with niobium (and sometimes tantalum), offering similar high-temperature performance to TP321 but often with improved creep strength. It is also highly resistant to intergranular corrosion.

TP309S & TP310S: Higher alloy grades with increased chromium and nickel content for improved oxidation and carburization resistance in severely high-temperature environments, such as furnace parts.

Duplex Stainless Steels (e.g., S31803): While less common in A249, duplex grades offer a combination of high strength (approximately twice the yield strength of austenitic grades) and excellent resistance to stress corrosion cracking and pitting. They are used in demanding offshore and chemical applications.

Description of ASTM A249 Stainless Steel Tubes

ASTM A249 stainless steel tube covers welded austenitic steel tubing for boilers, superheaters, heat exchangers, and condensers. The specification addresses materials, welded manufacture, heat treatment, dimensions, mechanical requirements, and testing for pressure-bearing and heat-transfer equipment.

Tube selection should consider the service temperature, pressure, process medium, corrosion conditions, tube-sheet design, bending or fabrication requirements, and applicable inspection plan. For an accurate quotation, provide the grade, outside diameter, wall thickness, length, quantity, heat-treatment condition, testing, and documentation requirements.

For general-purpose seamless or welded austenitic tubing, compare ASTM A269 tubing. You can also review the complete heat exchanger tubing range or send your technical requirements.

A249 heat exchanger tube
—— ASTM A249 / A249M Technical Requirements ——

Austenitic Stainless Steel Welded Tube Solutions

Welded stainless steel tubing for boilers, superheaters, heat exchangers, and condensers, supplied according to the specified grade, dimensions, heat treatment, testing, and documentation requirements.

15+

Alloy Grades Covered

6.35–304.8 mm

OD Range

0.5–4.5 mm

Wall Thickness

100%

Alloy GradesHydrostatic Tested

Stainless steel tube and pipe product overview
—— Product Overview ——

Industrial Welded Tube Precision Manufacturing

ASTM A249 covers welded austenitic stainless steel tubes for boilers, superheaters, heat exchangers, condensers, and similar heat-transfer equipment. Specify the grade, outside diameter, wall thickness, length, heat-treatment condition, testing, quantity, and documentation required by the applicable project specification. For general-purpose austenitic tubing, compare ASTM A269 tubing, review the heat exchanger tubing range, or send your technical requirements.

Automated Welding

GTAW/GMAW automated lines ensuring weld consistency

Full Solution Annealing

Eliminates residual stress, restores corrosion resistance

100% Hydrostatic Test

Tube-by-tube testing ensures pressure integrity

Full Traceability

Heat/lot number tracking with MTC provided

—— Material Grades ——

Dimensional Data

DNTube ODWall ThicknessOD ToleranceWT ToleranceLength ToleranceWeight
inch(mm)inch(mm)inch(mm)inch(mm)(kg/m)
81/4" (6.35)0.035" (0.89)+/-0.005" (0.13)+/-10.0%+1/8" (3.18) -00.124
151/2" (12.7)0.065" (1.65) / 0.049"(1.25)+/-0.005" (0.13)+/-10.0%+1/8" (3.18) -00.454
203/4" (19.1)0.065" (1.65) / 0.049"(1.25)+/-0.005" (0.13)+/-10.0%+1/8" (3.18) -00.717
251" (25.4)0.065" (1.65) / 0.049"(1.25)+/-0.005" (0.13)+/-10.0%+1/8" (3.18) -00.976
401-1/2" (38.1)0.065" (1.65) / 0.049"(1.25)+/-0.008" (0.20)+/-10.0%+1/8" (3.18) -01.50
502" (50.8)0.065" (1.65) / 0.049"(1.25)+/-0.008" (0.20)+/-10.0%+1/8" (3.18) -02.02
652-1/2" (63.5)0.065" (1.65)+/-0.010" (0.25)+/-10.0%+1/8" (3.18) -02.54
803" (76.2)0.065" (1.65)+/-0.010" (0.25)+/-10.0%+1/8" (3.18) -03.06
1004" (101.6)0.083" (2.11)+/-0.015" (0.38)+/-10.0%+1/8" (3.18) -05.23
1506" (152.4)0.109" (2.77)+/-0.030" (0.76)+/-10.0%+1/8" (3.18) -010.32
2008" (203.2)0.109" (2.77)+/-0.030" (0.76)+/-10.0%+1/8" (3.18) -013.86
25010"(254)0.120"(3.05)+/-0.040" (1.016)+/-10.0%+1/8" (3.18) -0-
30012"(304.8)0.120"(3.05)+/-0.040" (1.016)+/-10.0%+1/8" (3.18) -0-

Composition & Properties

UNS
Grade
C (max)
Cr
Ni
Mo
Tensile Strength (min)

304 / 304L

General-purpose austenitic stainless steel with excellent atmospheric and steam corrosion resistance. Superior cold forming and welding characteristics.

316 / 316L

Molybdenum-bearing austenitic steel with significantly enhanced resistance to chloride pitting and crevice corrosion. Ideal for marine and chemical processing environments.

321 / 347

Titanium/niobium-stabilized grades effectively preventing intergranular corrosion. Designed for long-term service in high-temperature boiler and superheater systems.

—— Quality Assurance ——

Quality Systems & Testing

Inspection and testing should follow the applicable ASTM A249 edition and the agreed purchase specification. Confirm dimensional inspection, mechanical testing, nondestructive examination, surface requirements, and documentation before ordering.

Positive Material Identification

XRF spectrometry analysis verifying chemical composition per grade

Non-Destructive Examination

Eddy current / ultrasonic testing with 100% weld coverage

Hydrostatic Testing

Tube-by-tube pressure testing per standard requirements, dwell time ≥ 5 seconds

Material Test Reports

EN 10204 3.1 / 3.2 certificates available with third-party inspection

—— Applications ——

Industry Applications

Products serve energy, petrochemical, and heavy industrial sectors, meeting the demands of high-temperature, high-pressure, and corrosive service conditions.

Power Generation

Supercritical and ultra-supercritical boiler superheater and reheater tubes, engineered for sustained creep strength under high-temperature, high-pressure steam conditions.

Petrochemical

Tube bundles for refinery units and chemical reactors, resistant to hydrogen sulfide, chlorides, and aggressive process media ensuring long-term operational safety.

Heat Exchangers

Shell-and-tube and plate heat exchanger tubing with superior thermal conductivity and fouling resistance, suitable for seawater cooling and process heat transfer applications.

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